Case Studies

Supercritical Fluid Extraction (SCFE) of Virgin Coconut Oil 3 x 100 L 400 Bar

Virgin Coconut Oil Extraction from Dry Coconut Powder via 3 x 100 L, 400 Bar Supercritical Fluid Extraction (SCFE) System.

Brief :

Extraction of virgin coconut oil while maintaining nutrients is a delicate operation. Virgin coconut oil is loaded with strong antioxidants, necessary vitamins, and nutritious fatty acids. Plus, it has a pleasant aroma and taste. Carbon dioxide SCFE is an excellent extraction method because of its accuracy and relatively low operational temperature.

Industry :

Food, Cosmetics

Schedule :

6 months

Customer Requirements :

• High yield
• Minimal batch time
• Mass production
• Eco-friendly solution
• Integrated sanitization / cleaning system
• Operational safety
• Inbuilt system for loading extractor bags with raw material
• User friendly interface.

Buffalo Extraction Systems' Solution :

• CE Certified system with 3 x 100 L capacity and 400 bar peak pressure.
• Batch time 25 min for 32% yield.
• Compliances: ASME, GMP.
• Automatic CIP system for sanitization via hot water and isopropyl alcohol.
• Overhead gantry for loading-unloading bags in extractor integrated with the system to load-unload bags with raw material.
• Pressure Relief Valve (PRV), Pressure Transmitter & Locking Pin for extractor pressure related safety.
• Dedicated Hot Water Unit to warm up Separator.
• Scrubber converts CO₂ to water if release is inevitable.
• Pure and efficient extraction with pressure and flow control.
• Minimal changeover time and maintenance with special Extractor closure design and proprietary Valves.
• Unique Separator built for easy product collection.
• Intuitive HMI.

Scope :

• 3 x 100 L Extractors
• 2 x Separators
• Automatic CIP System
• Dedicated Hot Water Unit
• Gas Booster
• Water Separator
• Super Chiller, Super Heater & Condenser
• Condenser Unit
• CO₂ Storage